Thermostats

Thermostats Otter Controls produce some of the most precise bimetal thermostats with a 2°C sensitivity Otter offers a variety of different themostats including the versatile G-series, robust V series, and the fluid optimised Y1 series. With a range of cover options, switching temperatures and certifications, Otter has a thermostat for your next project.

Stove Controls

A mechanical control that senses the temperature directly in the flue and finely adjusts the airflow, to optimise the burn. Eliminates manual adjustment and the user can sit back & leave it knowing the fire is being managed at its ideal. The control can govern the primary, secondary or tertiary airflow.

Motor Brush Cards

The Brush Card assembly consist of thermally stabilized Glass filled Nylon Insert moulding & Over moulded with Thermoplastic Elastomer material. This equipped with Carbon brushes for supplying power to motor, Safety Cut-outs for overcurrent protection, EMC Circuit etc. For assembly and testing we have high quality semi-automatic equipment’s. These Brush card assemblies are widely used […]

Control Panels

Control Panels We manufacture products ranging from the simplest Junction Box assemblies to floor mounted PLC controlled panels complete with plug and play inter-connectivity for ease of installation. All of our control panels are fully tested to customer’s requirements to guarantee fault free quality on delivery. Our experienced production engineering team can work with you […]

Thick Film Steamers

Thick Film Heating technology is ideal for the rapid start, stop and control of steam. Our Thick Film Steamers leverage these advantages in an easy to integrate package. Ferro Techniek can supply an “off the shelf” boiler or custom element assembly for this purpose. In addition, our Flow through heaters can be set up to deliver dry steam alongside its instant hot water functionality with no extra components required.

Flow Through Heaters

Flow Through Heaters consist of a channel brazed to the surface of a high power, thick film heater. Liquid is pumped through the channel, taking it quickly across the full element surface, optimising the energy transfer. This provides instantaneous, precise and efficient, liquid heating.

Thick Film Elements

Thick Film Heating Elements typically consist of a metal plate, coated with a glass-ceramic (enamel). The glass-ceramic is an electrical insulation and carries the printed (conductive) heater tracks. This slim construction provides a robust, low mass, high power density, electric heater. Thick film heating is becoming more and more common as it provides numerous benefits, including energy saving.

Trackside and Ancillary Equipment

LCS also offer a wide range of trackside and ancillary products. These include products for depots Power Pedestal The Pedestal supplies Traction Power to trains in depot lifting sheds via a Shore Supply Plug. The Shore Supply Plug is stowed in the area underneath the Local Operator Station and the cable is coiled either on […]

Low Voltage AC Switchgear

LCS along with newly acquired Carville switchgear have extensive experience in low voltage AC switchgear design and manufacture. Our products comply with the latest standards including BS EN 61439. We can offer a comprehensive range of switchgear including: LV Switchboards Purpose built metal work is manufactured according to specific project criteria so that switchboard size, […]

DC Switchgear

LCS have a long history of producing DC switchgear, used extensively in safety critical applications for the rail industry. This is exemplified by our extensive list of Network Rail and London Underground approved products. All are comprehensively tested, generally in line with BS EN 50123, with ratings up to 3600V and 5000A. Recently our switchgear […]

Motor Protectors

Otter Controls provides a wide variety of motor protectors to the automotive industry. Otter has long established connections with the automotive industry when it comes to providing motor protection for various needs.

Cut Outs

Otter Controls has a long history of providing safety cut-outs Otter has been producing bimetal safety cut-outs for its entire 70 year history. This expertise and experience has produced some of the best availible safety cut-outs on the market.

Kettle Controls

Kettle Controls Otter Controls is an expert in 360° connecting kettle controls. Our kettle controls provide high performance at low prices, while providing the high safety standards you expect. Our controls are also versatile, offering a number of addtional optional features, such as thick film element support. Integrated Controls Complete component solutions for kettle design. […]

Connectors

Connectors Otter controls has a selection of electrical connectors and couplers, including wash proof options. Otter provides a variety of 360° electrical connectors; typically for small domestic appliances, plus we can develop bespoke connection systems for your products. Standard Connectors Custom Connectors Contact us

Local for Local

Design for manufacture

Railway Compliance

LCS have a highly experienced and skilled design team. We follow stage gated design processes based on PMBOK and Design for Reliability to ensure a robust design. We have an extensive product portfolio however, if you require a none standard product, we can offer either variations to the existing range or completely bespoke offers.

Base Machine Build

Dunford and Pearson can provide a higher level of build to reduce the supply chain further and benefit even more from the advantages of outsourcing, we can combine elements of Electrical/Pneumatic/Mechanical assembly to provide a one stop solution.

Polymer Selection

St Davids Assemblies have the capability to mould a wide range of engineering polymers and environmentally friendly polymers. We mould PP, PC, ABS, Nylon, glass reinforced polymers, carbon fibre filled peek, PLA,TPE, Sorona, just a few to name. Our technical team can assist you in selecting the right material considering the design, manufacturability and the […]

360 Connectors

Otter provides a variety of 360° electrical connectors; typically for small domestic appliances, plus we can develop bespoke connection systems for your products.

Washproofing

Custom Connectors

Info on custom connectors

Sustainability

An independent company compared the energy & resources used by a Ferro Techniek flow through heater to make 10,000 cups of hot water, such as for coffee. This was compared with the traditional methods of a boiler, a thermal block and the theoretical minimum possible to carry out this task.

Thick Film Technology

Ferro Techniek are masters of Thick Film Technology, and we have been at the forefront of its development for most of our history. With extensive experience and a large portfolio of exclusive innovations, you can be confident that your requirements can be fulfilled with our thick film technology.

Specialty Bimetal Switches

Specialty Bimetal Switches tter Controls also produce various speciality bimetal switches for integration with our other product ranges. Most commonly we manufacture specialised switches as secondary thermal cutouts to meet regulations where a single failsafe is insufficient. We have several Thermal Cutouts to suit our Thick Film Heating element products acting as backups or alternatives […]

Kettle Control Services

To support our world class kettle controls and connectors, we provide a complete support package to assist in developing your product. Our skilled and experienced teams can provide tailored kettle designs to your brief or can assist in modifying existing products. We have an industrial design team and technical support team to support your project going forwards.

Clean Room Manufacturing

St Davids Assemblies has two clean rooms on site, one Class 10,000 (ISO class 7) certified, the other class 100,000, (ISO Class 9). We are FDA 21 CFR 820 certified for manufacturing of medical devices.

Harnessflex

Harnessflex Dunford and Pearson is the UK’s leading distributor of ABB’s harnessflex conduit (since 1996). Harnessflex is the leading brand of flexible conduit for a wide variety of industries, including automotive industry (for buses, trucks, agricultural vehicles and heavy machinery. (will use more from documents you have already provided)Harnessflex is our conduit of choice for […]

Electromechanical Assemblies

Electromechanical Assemblies We offer full integration of our electrical controls with additional mechanical/Pneumatic assemblies (including base level machine build) to reduce build time at your premises. For customers looking for a supplier to provide a higher level of build to reduce the supply chain further and benefit even more from the advantages of outsourcing, we […]

Cable Assemblies

Cable Assemblies We have a wealth of experience manufacturing cable assemblies; from medium volume end to end cables, to bespoke multi-function cables, combining mains, signal and Ethernet connections within the same cable. We can offer cable assemblies for moving applications (including full drag chain assembly) and cable printed identification for clear and permanent labelling of […]

Wiring Harnesses

Wiring Harnesses Our specialist wiring looms/harnesses range from simple switch control circuits to complex, multi circuit vehicle harnesses complete with sensor and proximity detection. Harnesses are fully tested using a combination of Cirris test equipment and bespoke test rigs for auto testing. Our engineering team is regularly involved at the development stage of manufacture with […]

Control Panels

Control Panels We manufacture products ranging from the simplest Junction Box assemblies to floor mounted PLC controlled panels complete with plug and play inter-connectivity for ease of installation. All of our control panels are fully tested to customer’s requirements to guarantee fault free quality on delivery. Our experienced production engineering team can work with you […]

Thick Film Elements

Thick Film Heating Elements typically consist of a metal plate, coated with a glass-ceramic (enamel). The glass-ceramic is an electrical insulation and carries the printed (conductive) heater tracks. This slim construction provides a robust, low mass, high power density, electric heater. Thick film heating is becoming more and more common as it provides numerous benefits, including energy saving.

Printing

We have an inhouse printing facility as a finishing and value added service. We can offer screen printing, cylindrical printing, pad printing, rotary pad printing and airbrushing. In addition we can integrate laser marking for product traceability into your automation. Typically we consider this service supplementary to our other offerings.

Assemblies

We take pride in our inhouse automation and hand assembly capabilities. We have been hand assembling products since 1951 and have very good insight into techniques that keep assembly times to a minimum. Since 1994, we have invested millions of pounds in bespoke automation which has been tailored to the customer requirements. Our expertise in these areas ensures we can provide an optimised assembly solution.

Metal Pressing and Contacting

We operate several high-speed presses ranging from 25 tonnes to 40 tonnes capability. High speed progression tooling up to 650 strokes per minute using brass, beryllium copper, stainless steels, bimetals and copper iron. Silver contacting to brass, beryllium copper, stainless steels and bimetals.

Injection Moulding

Since the turn of the century we have established ourselves as one of the leading technical moulders in the UK. Our mould shop facility in Pembrokeshire comprises of more than 25 moulding machines, which includes high-tech fully electric DEMAG and Arburg machines with 25t to 580t capacity. We have the capability to mould a wide range of engineering and environmentally friendly polymers.

Otter Controls Asia

Otter Controls Asia is the Otter Group’s Hong Kong sales office, supporting our Domestic and Bimetal divisions.

Otter Controls Huizhou

Otter Controls Huizhou OCH is The Otter Group’s China factory: manufacturing kettle controls, appliance connectors, thick film element assemblies and OEM projects. OCH’s manufacturing methods are lean and cost effective, delivering low cost production while maintaining the high quality required for a safety critical product.

Otter Controls India

Otter Controls India is an Indo British Joint Venture Initiative aimed at bringing High Quality Engineering Products and Services to various Automotive & Non-Automotive Customers in India and Abroad. Otter Controls Ltd. U.K. is a multinational company engaged in manufacture & supply of high precision automotive engineering components electrical connectors, switches, cutouts, heating-element , protectors, […]

St Davids Assemblies

St. Davids Assemblies Limited is one of the UK’s leading injection moulders, operating from a 33,000 square foot factory in Pembrokeshire. We supply customised high-precision technical mouldings for various markets including Automotive, Domestic, Military, and Medical. We are a certified ISO 9001 organisation, and have the highest environmental accreditation in Wales, Green Dragon 5.

Otter Bimetal

tter Controls provides a wide variety of motor protectors to the automotive industry. Otter has long established connections with the automotive industry when it comes to providing motor protection for various needs.

Dunford and Pearson

Dunford & Pearson aim to be your provider of completed solutions for electromechanical assembly and cabling systems. No matter how large or small we can integrate into your business to save you time and investment.

Ferro Techniek

For more than 90 years, Ferro Techniek has been leading the way with our specialist skills in porcelain enamelling. From the HQ in The Netherlands, we are world leaders in thick film heating elements printed on metal substrates. These heating elements have extreme power densities and low mass, whilst being strong and reliable. Ferro Techniek is part of the Otter Group with manufacturing facilities for the thick film heating elements and assemblies at Ferro Electronics in Budapest and in the combined Ferro & Otter factory in Southern China.

L. C. Switchgear

LCS are committed to satisfying ‘Whole Life Cost Effective Solutions’ for the Railways. The Product range is designed to provide low maintenance, cost effective, long life solutions for the Railway Isolation & Bonding requirements. These products aim to speed up the isolation and bonding to enable maintenance and renewal work to be carried out during over night possessions.

Otter Domestic

Otter Controls is an expert in 360° connecting kettle controls. Our kettle controls provide high performance at low prices, while providing the high safety standards you expect. Our controls are also versatile, offering a number of addtional optional features, such as thick film element support.