Otter Controls Asia

Otter Controls Asia is the Otter Group’s Hong Kong sales office, supporting our Domestic and Bimetal divisions.

Group Member:

September 17, 2024

Otter Controls Huizhou

Otter Controls Huizhou

OCH is The Otter Group’s China factory: manufacturing kettle controls, appliance connectors, thick film element assemblies and OEM projects.

OCH’s manufacturing methods are lean and cost effective, delivering low cost production while maintaining the high quality required for a safety critical product.

Group Member:

September 17, 2024

Otter Controls India

Otter Controls India is an Indo British Joint Venture Initiative aimed at bringing High Quality Engineering Products and Services to various Automotive & Non-Automotive Customers in India and Abroad.

Otter Controls Ltd. U.K. is a multinational company engaged in manufacture & supply of high precision automotive engineering components electrical connectors, switches, cutouts, heating-element , protectors, wiring harnesses, and railway switch gear etc. The group is spread across Europe, China, India, Latin America & employs more than 1000 people worldwide.

Group Member:

September 17, 2024

St Davids Assemblies

St. Davids Assemblies Limited is one of the UK’s leading injection moulders, operating from a 33,000 square foot factory in Pembrokeshire. We supply customised high-precision technical mouldings for various markets including Automotive, Domestic, Military, and Medical. We are a certified ISO 9001 organisation, and have the highest environmental accreditation in Wales, Green Dragon 5.

Since the turn of the century we have established ourselves as one of the leading technical moulders in the UK. Our mould shop facility in Pembrokeshire comprises of more than 25 moulding machines, which includes high-tech fully electric DEMAG and Arburg machines with 25t to 580t capacity. We have the capability to mould a wide range of engineering and environmentally friendly polymers.

Since the turn of the century we have established ourselves as one of the leading technical moulders in the UK. Our mould shop facility in Pembrokeshire comprises of more than 25 moulding machines, which includes high-tech fully electric DEMAG and Arburg machines with 25t to 580t capacity. We have the capability to mould a wide range of engineering and environmentally friendly polymers.

We take pride in our inhouse automation and hand assembly capabilities. We have been hand assembling products since 1951 and have very good insight into techniques that keep assembly times to a minimum.
Since 1994, we have invested millions of pounds in bespoke automation which has been tailored to the customer requirements. Our expertise in these areas ensures we can provide an optimised assembly solution.

We take pride in our inhouse automation and hand assembly capabilities. We have been hand assembling products since 1951 and have very good insight into techniques that keep assembly times to a minimum.
Since 1994, we have invested millions of pounds in bespoke automation which has been tailored to the customer requirements. Our expertise in these areas ensures we can provide an optimised assembly solution.

We take pride in our inhouse automation and hand assembly capabilities. We have been hand assembling products since 1951 and have very good insight into techniques that keep assembly times to a minimum.
Since 1994, we have invested millions of pounds in bespoke automation which has been tailored to the customer requirements. Our expertise in these areas ensures we can provide an optimised assembly solution.

Southern Manufacturing Show

E110

February 4, 2025 to 06/02/2025

St Davids Assemblies is exhibiting at the Southern Manufacturing Show at Farnborough airport, join us there to see what we can do for you! Stand E110

Smart Manufacturing Week

5-C114

June 4, 2025 to 05/06/2025

St Davids Assemblies is exhibiting at the Smart Manufacturing Week at the NEC Birmingham, join us there to see what we can do for you! Stand 5-C114

Engineering and Design Show

B34

October 8, 2025 to 09/10/2025

St Davids Assemblies is exhibiting at the Engineering and Design Show at the CBS Arena, join us there to see what we can do for you! Stand B34

St Davids upcoming automation

Continued growth is increasing investment though to 2025, new automation is being added. Further announcement pending.

Operation Manager Appointed

Amy Croudace has been appointed Operation Manager in control of the sales office and all production planning.

Two More machines added to range

We have moved a 100t twin shot machine from our factory in China into SDA and bought a 100t Machine to replace a worn out Arburg injection moulding machine. the twin shot machine will be a back up for one of our existing machines

Technical Moulding Manager position filled

Graham Croudace has been appointed Technical Moulding Manager at SDA, Graham comes with a sound technical background in Injection moulding with Years of Automotive injection moulding experience. Lately Graham has been on board as a contractor at SDA encompassing NPI and training, these roles will still be part of his remit as will the running […]

Assistant Production Manager appointed

Amy Croudace joins SDA as assistant production manager, her role will be to assist the team in organising the shop floor with visual reporting ,data capture and training. Amy brings with her a wealth of automotive injection moulding and assembly experience and we look forward to her assisting the team in improving customer experience and […]

Keyence Optical scanner installed

Further investment at SDA is headlined by the purchase of a £50,000 latest design 3D vision system, this enables real-time data comparison for components. It will write and prepare ISIR inspection reports, check and record customer data reports as well as giving instant feed back to the shopfloor

New all electric Sumitomo Demag delivered

As is our stated policy to replace all old machines with new electric moulding machines, it is also our intention to buy additional fully electric machines for new business growth. To this end we have taken delivery of a new 50t Intelect machine, configured to our specifications, for new business gained at Southern manufacturing show […]

Another Intelect Sumitomo Demag installed

SDA have installed a new 180t Intelect, which will be the 5th machine ordered in the last 12 months. This machine replaces an old (1997) 200t Arburg with all electric technology, which we believe is the future of sustainable economic injection moulding.

Group Member:

April 11, 2024

Otter Bimetal

Otter Controls provides a wide variety of motor protectors to the automotive industry.
Otter has long established connections with the automotive industry when it comes to providing motor protection for various needs.

PB Series

PB Series The PB series is the world’s smallest high performance motor protector. The current and temperature sensing characteristics of the PB are tuneable to match the protection requirements of various intermittent and continuously rated 12V DC motors. The unique design gives an excellent on to off ratio resulting in reduced motor winding temperatures. The […]

PK Series

PK Series The PK series is the latest generation in high performance DC motor protectors, catering for trends in technical, quality & commercial requirements. The PK offers higher performance, at a lower cost, in a small package size, plus high contact force and clean switching action on both opening & closing. A full range of […]

G Series

G Series The G series is Otter Controls’ most versatile bimetal switch. The G Series is available in a wide range of formats such as thermostat, safety cut-out or DC motor protector and in many permutations of temperature setting, current sensitivity, cover and sealing options. The G series can be set to temperatures ranging from […]

DA Series

DA Series The DA series is a more compact version of the Q series. The DA series is an evolution of the well proven Otter Q Series offering the same excellent overcurrent and temperature protection for a wide range of 12 and 24 volt applications in a reduced package size. DA offers slightly larger and […]

Q Series

Q Series The Q series is a larger and well established motor protector. The Q series is larger & more robust than more recent generation motor protectors, with a greater contact gap on opening & closing, giving the Q capability to switch 16A in a 24V DC motor or 10(5)A at 250V AC. Suitable for […]

T Series

T Series The T series is our highest current 24V motor protector, capable of switching up to 25A at 24V and 100A at 12V. The T series is Otter Controls’ most robust and highest rated DC motor protector capable of switching up to 100A at 12V or 25A at 24V. A strong snap action and […]

Otter Controls has a long history of providing safety cut-outs

Otter has been producing bimetal safety cut-outs for its entire 70 year history. This expertise and experience has produced some of the best availible safety cut-outs on the market.

H Series

H Series The H1 series is a rapid response thermal safety cut-out suitable for rapid heating or air sensing applications. The H1 series switching temperature range is 55°C to 165°C with a tolerance of ±5°C and is exclusively for AC applications. The H1 series is available in either auto reset or electrical reset options and […]

B3 Series

B3 Series The B3 series is a robust bimetal safety cut-out, with a high current rating and available in auto or manual reset. The B series provides thermal or current overload protection and is capable of switching 13A (24V DC or 250V AC), and has a temperature setting range of 50°C to 155°C It can […]

B4 Series

B4 Series The B4 series is a robust bimetal safety cut-out, designed to integrate with a Yazaki connector. The B series provides thermal or current overload protection and is capable of switching 13A (24V DC or 250V AC), and has a temperature setting range of 50°C to 155°C It can be provided in a wide […]

V Series

V Series The V series is a versatile bimetal switch, available either as a thermostat or thermal/current sensing safety cut-out. The V series operates as a thermostat with a narrow ±2°C differential, or a thermal safety cut-out with a ±5°C differential. The V series is auto-resetting, has a 13A rating, is highly robust and meets […]

Otter Controls produce some of the most precise bimetal thermostats with a 2°C sensitivity.
Otter offers a variety of different themostats including the versatile G-series, robust V series.

With a range of cover options, switching temperatures and certifications, Otter has a thermostat for your next project.

G Series

G Series The G series is Otter Controls’ most versatile bimetal switch. The G Series is available in a wide range of formats such as thermostat, safety cut-out or DC motor protector and in many permutations of temperature setting, current sensitivity, cover and sealing options. The G series can be set to temperatures ranging from […]

H Series

H Series The H1 series is a rapid response thermal safety cut-out suitable for rapid heating or air sensing applications. The H1 series switching temperature range is 55°C to 165°C with a tolerance of ±5°C and is exclusively for AC applications. The H1 series is available in either auto reset or electrical reset options and […]

V Series

V Series The V series is a versatile bimetal switch, available either as a thermostat or thermal/current sensing safety cut-out. The V series operates as a thermostat with a narrow ±2°C differential, or a thermal safety cut-out with a ±5°C differential. The V series is auto-resetting, has a 13A rating, is highly robust and meets […]

Otter Controls also produce various speciality bimetal switches for integration with our other product ranges.

Most commonly we manufacture specialised switches as secondary thermal cutouts to meet regulations where a single failsafe is insufficient. We have several Thermal Cutouts to suit our Thick Film Heating element products acting as backups or alternatives to our EFAST integrated system.

TFE Cutouts

Thick Film Cutouts Thick film cutouts details

G Series

G Series The G series is Otter Controls’ most versatile bimetal switch. The G Series is available in a wide range of formats such as thermostat, safety cut-out or DC motor protector and in many permutations of temperature setting, current sensitivity, cover and sealing options. The G series can be set to temperatures ranging from […]

B3 Series

B3 Series The B3 series is a robust bimetal safety cut-out, with a high current rating and available in auto or manual reset. The B series provides thermal or current overload protection and is capable of switching 13A (24V DC or 250V AC), and has a temperature setting range of 50°C to 155°C It can […]

B4 Series

B4 Series The B4 series is a robust bimetal safety cut-out, designed to integrate with a Yazaki connector. The B series provides thermal or current overload protection and is capable of switching 13A (24V DC or 250V AC), and has a temperature setting range of 50°C to 155°C It can be provided in a wide […]

Group Member:

April 11, 2024

Dunford and Pearson

Complete Solutions

Dunford & Pearson aim to be your provider of completed solutions for electromechanical assembly and cabling systems.
No matter how large or small we can integrate into your business to save you time and investment.

Control Panels

We manufacture products ranging from the simplest Junction Box assemblies to floor mounted PLC controlled panels complete with plug and play inter-connectivity for ease of installation.

Wiring Harnesses

Our specialist wiring looms/harnesses range from simple switch control circuits to complex, multi circuit vehicle harnesses complete with sensor and proximity detection.

Cable Assemblies

We have a wealth of experience manufacturing cable assemblies; from medium volume end to end cables, to bespoke multi-function cables, combining mains, signal and Ethernet connections within the same cable.

Electromechanical Assemblies

We offer full integration of our electrical controls with additional mechanical/Pneumatic assemblies (including base level machine build) to reduce build time at your premises.

Group Member:

April 11, 2024

Ferro Techniek

About Us

For more than 90 years, Ferro Techniek has been leading the way with our specialist skills in porcelain enamelling.

From the HQ in The Netherlands, we are world leaders in thick film heating elements printed on metal substrates.  These heating elements have extreme power densities and low mass, whilst being strong and reliable.

Ferro Techniek is part of the Otter Group with manufacturing facilities for the thick film heating elements and assemblies at Ferro Electronics in Budapest and in the combined Ferro & Otter factory in Southern China.

Thick Film

Ferro Techniek thick film heaters have many distinct advantages.  High power density combined with a low thermal mass and the Ferro EFAST system results in an ultra-responsive and reliable heat source. Instant heat eliminates the need for a standby mode in an espresso maker.  Ferro  heaters are environmental friendly.

Flow Through Heating

To optimise heat transfer from the Ferro heating element, the water is pumped through a channel circulating it over the full element surface.  Depending upon the water speed and the wattage this will provide a flow of 93 degC water in seconds for espresso making or a lower specified temperature for a special tea.  Using the same FTH & lower water speed it will create steam for heating & frothing milk.

Due to the responsive nature the Ferro FTH will eliminate the need for standby time or storing hot water, improving the energy efficiency of your application.

Steamers

Thick Film Heating technology is ideal for the rapid start, stop and control of steam.

Ferro Techniek can supply a custom heating element or a complete boiler or a Flow Through Heater which can deliver hot water or steam with no extra components required.

Markets

Ferro Techniek offers services to a wide range of markets and industries, such as:

Domestic appliances

Ferro Techniek is successful at applying the benefits of thick film heating to a wide variety of domestic appliances. This may be to reduce energy consumption, or to give high power and speed with accurate control and no burning. The products for the domestic appliance market range from heating elements to full sub-assemblies with temperature control devices.

Professional Catering

Ferro Techniek offer a wide variety of products and technologies for professional catering applications. The products for the professional market range from heating elements to full sub-assemblies with temperature control devices.

Automotive

The low mass and strong dielectric of Ferro Techniek’s thick film heaters give a unique advantage for the automotive sector. In-particular for Electric Vehicles where it is important to be light and efficient, to heat the battery & the cabin, using high voltage DC. We do not have standard products, each project is customer specific.

Industrial

The benefits of Ferro Techniek thick film heating technology are not restricted to high volume applications. In 2017 Ferro Techniek set up the Special Products Line to service all industries.

Latest News

The latest news from Ferro Techniek and the Otter Group

Release of the FTH 4

We are very pleased to introduce the FTH 4. This is the most compact and cost effective version of the flow through heater range. It will deliver 97 degC water, from cold, in sub 5 seconds. It can be supplied as a bare heater or with everything included: water fittings, NTC, thermal protection. As a […]

Release of the Vertical Steamer

In response to customer feedback, we have launched the vertical steamer, which has the same features as the horizontal steamer, in a package that is easier to integrate within many ovens. The low mass, twin track, thick film heater gives rapid start stop to the flow of steam & precise control of the volume, up […]

Release of the Flow Through Heater XL

Following the success of the Flow Through Heater MKII Ferro Techniek has launched the FTH XL. This new Flow Through Heater that is also based on thick film technology has a max power of 3400W at 230V. The FTH XL is an instant heater that is able to handle high flow rates at a low […]

Inspiration & Innovation Award High Tech Platform

At the second annual Congress of High Tech Platform, the networking platform for the Dutch manufacturing industry, Ferro Techniek has gained another award with the Flow Through heater 2. During this event three candidates had to pitch their innovation and the audience was asked to vote for the winner. Ferro Techniek finally turned out to […]

Innovation Award

During a four day innovation festival Ferro Techniek won both the jury and audience prizes. We received plenty of applause for The Flow Through Heater mkII, which was the winning contest entry. Quote of the jury: “The FTH 2 fits perfectly in current times as It is a fast and sustainable product….” The Region “Achterhoek” where Ferro Techniek is located is known as a center of manufacturing […]

Group Member:

April 11, 2024

L. C. Switchgear

DC Switchgear

LCS offer a comprehensive range of DC switchgear, incorporating on load switches, off load disconnectors and fast acting contactors. These can be configured in enclosures to suit your application. Many of our products are used by the rail industry as safety critical devices.

Low Voltage AC Switchboards

LCS switchboards offer system flexibility, reliability and ease of installation. Bespoke enclosures are used to ensure that the equipment can be installed in the most difficult of locations. The switchboards can be designed for front or front/rear access along with top, bottom and side entry of cables.

Trackside and Ancillary Equipment

LCS offer a wide selection of trackside and depot equipment including; overhead status indicators, mimic panels, conductor rail heating panels and power pedestals.

Design

LCS have a highly experienced and skilled design team. We follow stage gated design processes based on PMBOK and Design for Reliability to ensure a robust design. We have an extensive product portfolio however, if you require a none standard product, we can offer either variations to the existing range or completely bespoke offers.

Manufacturing

All assembly work is carried out at our specialist facilities in Hove, covering both the AC and DC sides of our business. We are known for our care and attention to the build process, ensuring that the product is manufactured to the highest standards.

Testing

As well as carrying out routine testing on all our products before they leave the factory, we can also carry out development and type testing in house. We have links with external test facilities for more advanced requirements. Testing can range from a single component to a complete suite of panels.

Maintenance

LCS offer a full range of support services to compliment and augment our product offerings. Whilst our product range consists of equipment which requires little maintenance, regular servicing will extend the life of your products. An LCS service package could save you significant costs over the life of your system. We pride ourselves on a quick efficient service and endeavour to return products as quickly as we can.

Investigation

Experts in the fields of both DC & AC switchgear, LCS can investigate and analyse issues facing our customers. Investigations can take place at the customer’s premises, or if that is not feasible at our facilities in Hove. Comprehensive technical reports with clear recommendations are provided.

Installation

LCS offer expert installation services for our ac equipment. We specialise in installations in the most difficult of areas. Please see our time lapse videos as examples of our capabilities.

Rail

LCS have been supplying the rail industry for over 30 years, we are a key supplier of safety critical equipment to Network Rail and London Underground. Our products are applicable to both third rail and four rail systems, trackside and in depots. (See schematics)

Light Rail, Metro, Trams

We can also supply products suitable for light rail and trams either as DC rail energised or overhead systems. Our customers have included; Docklands Light Railway, Nexus (Tyne & Wear Metro) Blackpool Transport, and Dublin Public Transport.

Renewables

As the need for renewable energy sources and storage increases then so does the need for suitable switchgear. Electricity generated by solar farms and stored in batteries is DC, which is typically harder to switch than equivalent AC systems. LCS have significant experience with DC systems and are ideally placed to support the renewables industry.

Hospitals

LCS, under the Carville Brand have been supplying LVAC switch panels to many hospital trusts. Security of supply is critical in these applications, depending upon reliable changeover panels, often with the option of two DNO supplies and emergency back-up generator

Government & Commercial

We have supplied many LVAC switch boards to a variety of government buildings, institutions such as universities and to commercial premises. A key selling point is the ability to accommodate new switchgear into existing buildings often with limited space and access. Please see attached time lapse video of such an installation

Whole Life Solutions from LCS

LCS are committed to satisfying ‘Whole Life Cost Effective Solutions’ for the Railways. The Product range is designed to provide low maintenance, cost effective, long life solutions for the Railway Isolation & Bonding requirements. These products aim to speed up the isolation and bonding to enable maintenance and renewal work to be carried out during over night possessions. Quick and secure bonding enables work to start promptly after the last train movements of the day and allows the possession to run closer to the resumption of train operations the next day. L.C. Switchgear have a reputation for high quality reliable products which enable railways to operate more efficiently and safely. These products can provide cost savings where for example the duration of a track possession for routine maintenance can be increased by ensuring quicker safe access to the track and reduced time required to re-instate the power at the end of the works. The low maintenance requirements provide life cost savings, throughout the long service life of the products.

Group Member:

April 9, 2024

Otter Domestic

Kettle Controls

Otter Controls is an expert in 360° connecting kettle controls.

Our kettle controls provide high performance at low prices, while providing the high safety standards you expect. Our controls are also versatile, offering a number of addtional optional features, such as thick film element support.

Connectors

Otter controls has a wide selection of electrical connectors and couplers, including wash proof options.

Otter provides a variety of 360° electrical connectors; typically for small domestic appliances, plus we can develop bespoke connection systems for your products.

Service

To support our world class kettle controls and connectors, we provide a complete support package to assist in developing your product.

Our skilled and experienced teams can provide tailored kettle designs to your brief or can assist in modifying existing products.
We have an industrial design team and technical support team to support your project going forwards.

Contact Us

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Group Member:

April 11, 2024